KANSAS CITY, MO. — As shopper demand evolves, the pet meals area is pressured to develop, fueling a number of facility bulletins. From July to December 2022, Pet Food Processing coated 48 new facility bulletins, expansions and investments from processors, ingredient and gear suppliers, and distributors. Altogether, the ability bulletins symbolize greater than $2.4 billion in investments inside this quickly increasing trade.
Read our recap of those operational expansions inside the pet vitamin market under.
Manufacturers
In July, Foppers Gourmet Pet Treat Bakery introduced that it expanded its existing production facility in Logansport, Ind. The firm added new gear and processing traces. The pet deal with firm was prompted to develop its facility following important progress in demand, in addition to the launch of a brand new taste to its limited-ingredient product vary.
K9 Candy Kitchen detailed its plans for a new production facility in Wisconsin on July 5. The firm estimated it could take six months to assemble the ability, which is able to embrace R&D capabilities. The new facility will enhance capability to fulfill rising demand for K9 Candy Kitchen’s Himalayan-Style Chews.
Private-label and contract producer Simmons Pet Food introduced many new facility expansions on July 18, together with expansions to its Emporia, Kan., and Dubuque, Iowa, crops and the opening of a brand new distribution facility in Edgerton, Kan. The firm is including a fourth high-speed canning line to its Emporia facility, a second canning line to its Dubuque facility, and plenty of different expansions, representing a complete funding of $115 million within the two amenities. The tasks are a part of Simmons’ three-year $500 million progress plan.
At the tip of July, the Missouri Department of Economic Development revealed that Mars Petcare made a $82 million funding to expand its pet treat facility in Kansas City, Mo. The growth will enhance capability for the corporate’s GREENIES™ merchandise by about 75% and can embrace new processing and packaging gear, utilities and infrastructure. Construction on the ability is already underway and is anticipated to be accomplished in early 2023.
In its second quarter financials, Colgate-Palmolive introduced that its pet meals subsidiary Hill’s Pet Nutrition would acquire three dry pet food facilities from Red Collar Pet Foods for $700 million. The new amenities will likely be absolutely included into Hill’s facility community to supply its Science Diet and Prescription Diet traces. At the tip of September, Hill’s completed the facility acquisition.
On Aug. 8, Carnivore Meat Company broke ground on its new headquarters in Green Bay, Wis. The HQ will embrace a 28-acre processing advanced, which is able to home 36 proprietary, next-generation freeze dryers to supply Carnivore’s flagship model, Vital Essentials®, in addition to different non-public label and co-manufactured freeze-dried pet meals. The new HQ is anticipated to be operational subsequent yr and can yield a six-fold enhance in its manufacturing capability.
In conjunction with its second quarter financial report, Freshpet introduced it was gearing up for the opening of its new facility in Ennis, Texas, in September. At the tip of September, the pet meals firm supplied an update on the facility in its third quarter financials, claiming that the ability can be its “best plant.” The facility started delivery product in November.
Instinct Pet Food invested $200 million in a new raw pet food facility in Nebraska, which will likely be constructed by Gray Construction. The facility, dubbed the Center of Excellence, will span greater than 200,000 sq. ft and will likely be constructed with sustainability prime of thoughts. The new facility will convey all features of uncooked manufacturing collectively at one location, eliminating 47 miles of inter-city journey, 20 touchpoints and 25 days of processing and manufacturing, and greater than doubling whole product output.
Nestlé Purina introduced a $99 million funding in its Silao, Guanajuato-based pet food plant. The firm plans so as to add two new manufacturing traces to the ability, bringing its whole funding within the Guanajuato area to greater than $400 million. Purina additionally bought 170.5 acres of land within the space for future growth.
On Sept. 7, Bond Pet Foods detailed an funding in a new 15,000-square-foot facility, increasing its manufacturing. The firm will assemble the ability utilizing investments raised from its Series A funding spherical, which raised $17.5 million.
Freeze-dried producer Thrive Foods revealed its plans for one of the largest freeze-drying facilities in North America in September. The new 341,000-square-foot facility, which is anticipated to be operational in the summertime of 2023, will help Thrive’s freeze-drying capabilities for pet treats and probiotics. It will function best-in-class freeze dryers to develop the corporate’s capability, in addition to further warehouse area and packaging capabilities.
Toward the tip of September, Fetching Foods Inc. hosted a grand opening for its new manufacturing facility in Las Vegas. The facility will help the corporate’s product vary, which incorporates uncooked and cooked human-grade pet meals.
Diamond Pet Foods launched an replace on its first facility in Indiana, revealing that the ability in Rushville will likely be operational in 2024. The pet meals firm invested $259 million within the 700,000-square-foot facility, which is able to home manufacturing and distribution to extend its output of merchandise to Midwest customers.
In October, Nestlé Purina accomplished a $156 million facility expansion in Clinton, Iowa. The growth contains new cooking and packaging traces, in addition to a technical coaching middle, and created 96 new jobs, growing the ability’s personnel rely to 570. It will help the corporate’s Purina ONE, Purina Pro Plan and Purina Pro Plan Veterinary Diets traces.
At the tip of December, Purina revealed plans for an additional growth at its Clinton facility. The firm will make investments $110 million so as to add automated warehousing expertise to the pet meals facility, creating 15 new jobs.
Virbac introduced its plans for a brand new 129,167-square-foot production facility situated in Nîmes, France, on Oct. 12. The new facility will combine all manufacturing processes from uncooked supplies to completed product and can embrace extrusion and packaging traces, in addition to further area for future expansions.
On Oct. 6, complement producer Nutramax hosted a ribbon cutting ceremony for its 200,000-square-foot facility growth in Lancaster, SC. The growth almost triples the dimensions of Nutramax’s headquarters and manufacturing facility.
VAFO Group introduced the development of a new pet food factory in Finland. With an anticipated annual manufacturing capability of 20,000 tons of dry pet meals, the ability would be the largest pet meals manufacturing unit in Finland. The plant, which is ready to start manufacturing in February or March 2023, will help the corporate’s Prima Pet Premium Oy and Hau-Hau Champion manufacturers.
To help its Spot Farms® and Full Moon® pet deal with manufacturers, Perdue Farms invested greater than $27 million to renovate a Michigan-based food processing plant right into a pet deal with facility. The challenge is pushed by important progress within the pet deal with market and growing shopper demand for extra human-grade treats, in response to Perdue.
In November, Alliance Freeze Dry (AFD) Group broke floor on its new 200,000-square-foot freeze-dried pet meals facility, which would be the largest freeze-dried pet food factory in North America, in response to the corporate. The facility will function a freezer, pre-processing space, freeze-drying sector, packaging space, and an automatic storage and retrieval warehouse. It is anticipated to be operational in 2024, boasting a capability of 4,000 metric tons of product yearly.
Montego Pet Nutrition introduced a $2 million funding in a new facility in South Africa, doubling the corporate’s manufacturing capability. The 232,500-square-foot facility combines three of Montego’s present amenities beneath one roof. It encompasses a dry pet meals manufacturing unit, which is able to help the corporate’s Monty & Me Essential pet meals line, in addition to a warehouse, administration workplaces, and room for future growth.
On December 13, PetDine formally opened its new cold extrusion manufacturing facility. The 105,000-square-foot facility triples PetDine’s present capability of sentimental chew pet merchandise and can produce liquids and powder pet vitamin merchandise. PetDine introduced plans for the ability in Aug. 2021, detailing $25 million funding within the challenge.
Suppliers
Global Food Ingredients Ltd. (GFI) completed development on its new pea-splitting facility. It has an annual processing capability of greater than 60,000 metric tons of yellow and inexperienced cut up peas and pea fiber. Byproducts from the ability will likely be used to help the corporate’s Plant-Based Pet Food Ingredients phase, reducing potential waste.
Beta Hatch opened its new 50,000-square-foot mealworm facility in Washington in July. According to the corporate, the ability is the biggest regenerative mealworm hatchery in North America, boasting hatching and rising areas, manufacturing area for animal feed proteins and frass coproducts to be used in fertilizer, and R&D capabilities.
On July 20, Negoen Corporation broke floor on an expansion of its food safety facility, representing a $70 million funding. The growth contains the development of a three-story, 175,000-square-foot manufacturing plant situated close to Neogen’s present amenities in Lansing. Construction started this September and is anticipated to be accomplished in December 2023.
In conjunction with its second quarter earnings report, Pilgrim’s Pride Corp. shared its funding plans inside the US market, together with an expansion of its Athens, Ga.-based facility. According to the corporate, the growth will improve the corporate’s service and help the expansion of a key buyer.
Global pet meals ingredient producer Applied Food Biotechnology (AFB) introduced an investment of more than $79 million in a brand new palatant facility. The facility will create greater than 100 new jobs over the subsequent 5 years and will likely be situated on the Muscogee Technology Park in Columbus, Ga. According to the corporate, the ability will assist the corporate develop into the “most responsive and dependable provider of pet meals palatant options on this planet.”
On Aug. 10, Breeder’s Choice Pet Foods® opened its new Pet Food Safety Lab™ (PSFL) facility, wherein the corporate invested $1 million. The facility presents microbiological, chemical and bodily testing of uncooked supplies utilized in pet meals, in addition to completed merchandise, to assist processors guarantee product high quality and security. The lab additionally encompasses a liquid chromatography system that features a triple-quad mass spectrophotometer detector (LCMS), which may take a look at for varied contaminants and confirm nutrient ranges.
HorizonPSI acquired a fabrication facility in Kansas, doubling the corporate’s manufacturing capability of fabric dealing with and automation options for pet meals. The 50,000-square-foot facility options new gear, together with a bridge cane, and expands the corporate’s capabilities in water jet slicing.
Biotechnology startup MiAlgae detailed its plans to construct a commercial demonstrator facility close to Stirling, Scotland. The facility will assist drive MiAlgae’s progress within the industrial marketplace for extra sustainable, algae-based Omega 3 fatty acids to be used in human and animal vitamin.
Feeding our progress
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Blendco LLC unveiled a state-of-the-art facility expansion, doubling its manufacturing capability for low-microbial dry powder blends and premixes made for the pet vitamin trade. The challenge initially started in April 2021 with a warehouse growth, including 21,000 sq. ft, and in July 2022, the second section was accomplished. The growth is anticipated to be absolutely full in January 2023.
At the tip of August, Mondi opened its first recycling laboratory to check the recyclability of paper-based packaging that makes use of non-paper supplies. The in-house lab will permit Mondi to streamline its course of for creating extra sustainable packaging. It will acquire knowledge that may assist enhance Mondi’s present packaging merchandise and supply invaluable data to its buyer a few package deal’s environmental influence.
Scoular signed an settlement to acquire four grain elevators from ADM on Sept. 8. The elevators, which have a mixed grain storage capability of seven.2 million bushels, double Scoular’s dealing with and storage capability for corn, wheat and sorghum. With the 4 new crops, Scoular now owns 11 amenities in northwestern Kansas.
Food processing expertise provider GEA celebrated the opening of its new North American Technology Center in September. The 15,000-square-foot facility options greater than 40 completely different items of GEA gear used to supply human meals and pet meals. It serves as a testing middle, permitting GEA’s prospects to check gear, processing traces and product manufacturing, in addition to to coach staff. The facility additionally options workplaces, a spare components warehouse, and an 8,000-square-foot software store.
Essentia Protein Solutions shared plans to assemble a manufacturing plant in Georgia. Located on a 20-acre website, the brand new facility will course of uncooked supplies to spice up manufacturing capability for the corporate’s food-grade shares, broths and fat.
In October, ADM lower the ribbon on a brand new premix production line, increasing its present facility in Chierry, France. The line was added to assist the corporate meet growing shopper demand in pet vitamin by producing premium and purposeful premixes to be used in dry and moist pet meals, treats and dietary dietary supplements.
On Oct. 18, Scoular hosted a ribbon-cutting ceremony for its new fishmeal processing facility, inbuilt collaboration with Da Yang Seafood and Bornstein Seafoods. The new $17.5 million facility will upcycle fish trimmings from Da Yang Seafood and Bornstein Seafoods’ processing crops, remodeling them into fishmeal and fish oil components marketed beneath Scoular’s Encompass™ model. According to Scoular, the ability is the primary of its type to open in North America in 25 years.
Scoular and two companions at present celebrated the opening of our new facility in Warrenton, Oregon, that may upcycle fish trimmings into fishmeal, a invaluable ingredient in pet meals. https://t.co/5C2FiYNMxy#fishmeal #marineproteins #sustainability #encompassfishmeal pic.twitter.com/DtAXQWAGWS
— Scoular (@TheScoularCo) October 18, 2022
Calysseo, a three way partnership between Calysta and Adisseo, introduced its plans to assemble a new facility in Saudi Arabia. The firm revealed that “superior discussions and detailed planning” had been underway on the brand new facility. It will function a fermenter with a capability of 110,231 tons and can produce Calysta’s sustainable FeedKind® Aqua protein ingredient that requires no animal- or plant-based components to create.
In November, ADM opened its new North American microbiology laboratory at its present specialty manufacturing plant in Decatur, Ill. The new lab doubles ADM’s present microbiology laboratory footprint and displays “a big growth of its testing capabilities,” in response to the corporate. Featuring state-of-the-art expertise and testing improvements, the lab will help greater than 26 of ADM’s manufacturing amenities, enabling the corporate to conduct superior testing in-house, akin to kill-step validations for processing crops.
On Dec. 11, ePac Flexible Packaging detailed plans for a new sales and manufacturing facility within the United Kingdom, increasing the packaging producer’s footprint within the nation. The new facility, referred to as ePac Sheffield, will serve CPG manufacturers all through Scotland, Ireland and Northern England.
Toward the tip of the yr, Bunge Ltd. introduced its plans to invest $550 million in a brand new soy protein focus and textured soy protein focus facility. The facility will likely be absolutely built-in into the corporate’s present soybean processing plan in Indiana and could have a processing capability of 4.5 million bushels. Construction on the ability will start within the first quarter of 2023, with a watch towards completion in 2025.
On Dec. 13, Ÿnsect introduced important expansions to its operations in the United States and Mexico. The insect-based ingredient producer plans to assemble its second insect farm within the United States, which is able to start by the tip of 2023. The firm will even construct its first farm in Mexico as a part of a Joint Development Agreement with meals service enterprise Corporativo Kosmos.
Retailers
Pet Supplies Plus invested $53 million to develop a new distribution center in Orangeburg County, SC., creating 275 new jobs within the space. The state-of-the-art middle will allow the retailer to extend its distribution capabilities within the Southeast. It would be the firm’s fourth distribution middle within the United States.
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